LMTLA3001A
Perform advanced laundry operations

This unit covers the skills and knowledge required in the preparation, control and monitoring of continuous batch or tunnel washers. It includes interpreting and addressing minor operational problems and faults.

Application

This unit applies to the processing of laundry through continuous batch or tunnel washers including determining the order of washing, controlling and monitoring continual batch washers, and processing of product to laundry specifications. It also includes interpreting computer identification of minor operational problems and addressing common operational faults by documenting, reporting and performing minor operational maintenance.

This unit does not cover skills required for entering and conducting checks or repairs inside continual batch washers. Work required inside the machine requires a current permit for working in confined spaces. Maintenance covered by this unit is of a minor nature only and covers responding to operational faults as described in the range statement.

Work may be conducted in small to large scale enterprises and may involve individual and team activities. Work is performed within defined procedures under direct supervision.

This unit is applied according to OHS and workplace practices of the enterprise, which may include:

requirements prescribed by legislation, awards, agreements and conditions of employment

standard operating procedures

work instructions

oral, written and visual communication

quality practices, including responsibility for minor maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

This unit requires the application of skills associated with using advanced technologies in laundry operations. This unit also requires the ability to apply problem solving, planning and organising strategies when determining washing requirements and ensuring quality outcomes are achieved. Communication skills are applied when interpreting production schedules and completing records.


Prerequisites

Not applicable


Elements and Performance Criteria

1

Prepare for wash

1.1

Type of continuous batch washer and operational requirements are correctly identified

1.2

Production schedule and work load priorities are determined

1.3

Safety features of equipment and safety practices are identified and applied at all times

1.4

Equipment start up checks are conducted according to operating procedure

1.5

Functions of associated equipment segments (press, shuttle, dryers and conveyors) are identified

2

Operate continuous batch washer

2.1

Machine is started-up correctly, and operator instructions are followed

2.2

Conveyor is loaded and weigh scale interpreted

2.3

Correct weight is achieved, according to product classification and machine manufacturers' specification and OHS practices

2.4

Washing operations are started according to operational requirements

2.5

Loading, unloading and transfer of laundry is conducted according to operational procedure using manual handling techniques, where automatic systems are not in place

3

Monitor washing

3.1

Tunnel washer operation is monitored to ensure correct operation

3.2

All associated computerised equipment and systems are monitored to ensure all processes are functioning accurately

3.3

Operational faults identified by computer equipment areinterpreted and addressed, documented and reported according to organisational procedure

4

Finalise washing

4.1

Final load is removed and completion of work load is confirmed

4.2

Washer is shut down correctly

4.3

Shut down maintenance is completed according to operating procedure and OHS practices – clean lint bags, collect linen dropped off

4.4

Work area is cleaned and all housekeeping requirements met

4.5

Records are completed

Required Skills

This section describes essential skills and knowledge and their level

Required skills include:

Demonstrates skills to:

classify wash load correctly weigh appropriately and select appropriate washing conditions and programs

ensure wash loads and associated chemicals meet requirement for continuous loading

use machines and related equipment, including dispensing and dosing systems

prepare and monitor chemicals safely

classify and sort product

maintain quality requirements for each stage of the process

determine and maintain optimum Dip levels

safely remove wet washing from continuous conveyor

shut down washer

interpret computer fault readings and address common operational problems

read, interpret, and follow information on work specifications, standard operating procedures and work instructions, and other reference material

maintain accurate records

communicate within the workplace

sequence operations

meet specifications

clarify and check task-related information

carry out work according to OHS practices

Required knowledge includes:

Demonstrates knowledge of:

mechanical function and key features of continuous batch washing machines

safe operation requirements

functional differences between continual and ordinary washers, their advantages and disadvantages

classification of laundry and relevant program selection

work-load requirements for continuous batch washing

monitoring procedures

requirements for maintaining optimum Dip levels

level of operator responsibility for equipment maintenance and monitoring

characteristics and hazards of chemicals and dispensing systems

hazards associated with the removal of wet laundry from continuous conveyor

common operational faults and their cause and required action

safety and environmental aspects related to workplace and machine and equipment operation and manual handling, including consumable or hazardous materials

OHS practices, including hazard identification and control measures

workplace policies and procedures

quality practices

practices for recording and reporting

relevant coverage from standard AS/NZS 4146 2000

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Demonstrates skills and knowledge to:

apply operational and safety procedures for the safe and efficient operation of continuous batch washing equipment

interpret production schedules and work load priorities

select washing conditions

prepare chemicals (where automatic systems are not in place)

control and monitor process operation

interpret faults and address common operational problems

Context of and specific resources for assessment

Assessment may occur on the job or in an appropriately simulated environment.

Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.

Method of assessment

This unit may be assessed independently or in combination with other relevant units.

Consistently applies skills and knowledge when:

organising work

completing tasks

identifying improvements

using workplace practices

using OHS practices

recording and reporting accidents and incidents

assessing operational readiness of equipment used and work processes

recognising and adapting to cultural differences in the workplace, including modes of behaviour and interactions

completing work systematically with attention to detail without damage to goods and equipment


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Legislative/regulatory requirements

All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.

Associated equipment segments

sorting area

dryers

press

conveyors

computerised equipment

Type of continuous batch/tunnel washers include:

top washer transfer

bottom washer transfer

middle transfer

OHS practices

OHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may include:

manual handling techniques

standard operating procedures

personal protective equipment

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other OHS practices relevant to the job and workplace

Operational faults

Operational faults identified by computer equipment may include:

conveyor jam

dryer out of sync

weighing mechanism out of alignment

press malfunctions

drying temperature

safety gate locking

missed pockets

chemical faults

Shut down maintenance

clean lint bags

collect dropped linen

clean work area


Sectors

Laundry operations


Employability Skills

This unit contains employability skills.


Licensing Information

Not applicable.